Enabling the SMART Factory through
Real-Time
Process
Intelligence
RTPI® - WHY?
RTPI is for OpEx – Productivity Improvement – Leading to Profitability – Towards SMART factroypractices
RTPI (Real Time Process Intelligence) software system is created to empower operators or associates to digitally record each process performance parameters in terms of input and outputs in real time as it happens, that instantly allows them and their supervisors to know how the process is performing in terms of quality and time against set parameters outlined in a Standard Operating Procedure.
It provides management leaders with real-time visibility on process performance and to review and manage remotely of their shop floor.
RTPI enables a comprehensive transformation with effortless data capture, automated compliance, real-time analytics, and live dashboards, turning production floors into smart factories. This shift allows for proactive decision-making, enhancing consistency, compliance, and competitiveness at scale.
How does RTPI® work?
Real-Time Information
Delivers an intuitive system for enhancing employee engagement and providing real-time insights into process performance effectively.
Information & Escalations of Variations
The system is designed with a rule-based intelligence to detect any abnormalities/ variations and raise an Alert, if not attended to within a timeframe escalate to a supervisor.
Time-Based Process Performance
Analytics on process performance based on standard and actual cycle time.
Production progress Tracker across Value Stream
The system is interlinked across defined processes to track progress and highlight any delays. At the back end, the system has a supervisor interface to add SOPs, special instructions and control plans.
Performance Dashboard for Operators
To display individual machine utilisation in real-time with what’s being produced.
Performance Dashboard for Supervisors and Managers
Supervisors and Managers get to know process and operator performance and can instruct, motivate, and appreciate the production team periodically based on analyzed collected data.
Utilizing Tabs for Managing Data and Information.
Converting all hardcopy documents, such as work instructions, SOPs, and process data collection, into digital format to establish a paperless information and management system. The system offers customized layouts designed for the management team, department heads and associates.
Process - Progress Tracking
Delivers real-time updates on operations progress across streams, offering intuitive visualization to depict time-based status schedules. Instantly flags any delays, enabling swift adjustments and contingency planning to ensure seamless workflow management.
Digital Dashboards
Introducing our cutting-edge digital dashboard, which facilitates seamless linkage between input and output variables, empowering users with advanced analytics capabilities.
Streamline Operations with Error Tracking
A suite of carefully selected graphs designed to showcase process performance and readings, enriched with analytical insights to identify variations and trends in recorded data.
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Technical Requirement
1. Android Tablets - Provided to shop floor associates to anchor each process.
Operating System – Android 10 and above
RAM – 4GB and above
ROM – 32GB and above
Screen size – 10.4 inches and above
2. Desktop / Laptop - For department head, supervisors, and management
Operating System – Windows 7 and above
RAM – 8GB and above
ROM – 500GB and above
<span data-metadata=""><span data-buffer="">3. Mobile phone for all users
WhatsApp installed – For effective communication and notifications from RTPI